Compare Shop Order Material and Operation with Structure and Routing
Explanation
Use this activity to view the similarities or differences between
components in the product structure and components in the shop order as well
as the operations in the shop order and operations in routing.
You can also use this activity to update the structure or routing revision or alternate
of a shop order which is in the status of Planned or Released.
This activity can also be used to update the shop order material or operation
lines for a shop order in the status of Parked with the previous status
of Reserved or Started. The shop order must have the same revision
or alternate as the part and need to have Enable Rev/Alt to be Changed
option enabled. Allowing updates for a material or operation lines can be
done by enabling the Update Shop Order Materials and/or Update
Shop Order Operations option. Else, the
shop order material or operation line have to be updated manually with differences.
To compare the material and operation of a shop order with structure and
routing, click Handle Materials and Operations and then Compare
with Structure and Routing from the Shop Order page, or
open the Compare Shop Order with Structure and Routing
assistant from the navigator.
- In the first assistant step, select the shop order and then specify
the structure and routing that should be used for the comparison.
- In the second assistant, analyze the similarities and differences of
the shop order components. The comparison for components is made concerning part number, structure line
no, quantity per assembly, operation no, component scrap and scrap values.
Use the settings to control the type of components to display:
- Identical - means the above mentioned attributes are
identical on the shop order and the structure.
- Additional - means the component exists on the shop order
but not in the structure. If you wish to remove the shop order
component, enabled the Update option.
- Different - means the component exists on both the shop
order and the structure, but at least one of the above mentioned
attributes differs. If you wish to update the shop order component
to match the structure attributes, enabled the Update option.
- Absent - means the component exists in the structure, but
not on the shop order. If you wish to add the component to the shop
order, enabled the Update option.
- In the third assistant step, analyze the similarities and difference
of the shop order operations. The comparison for operations is made
concerning the operation no, work center no, setup labor class, labor
class, machine setup time, machine run factor, labor setup time, setup
crew size, labor factor and crew size values. Use the settings to control the type of operations to display:
- Identical - means the above mentioned attributes are
identical on the shop order and the routing.
- Additional - means the operation exists on the shop order
but not in the routing. If you wish to remove the shop order
operation, enabled the Update option.
- Different - means the operation exists on both the shop
order and the routing, but at least one of the above mentioned
attributes differs. If you wish to update the shop order operation
to match the routing values, enabled the Update option.
- Absent - means the operation exists in the routing, but
not on the shop order. If you wish to add the operation to the shop
order, enabled the Update option.
- In the fourth assistant step, review the components and operations
that should be updated. To update materials, enable Update Shop Order
Materials, to update operations enable Update Shop Order
Operations. Then click Update.
Prerequisites
This activity requires a shop order and a part structure or routing being
created
To compare the shop order type must be either one from manufacturing, prototype
or repair and the structure or routing type must be either one from manufacturing
(product structure or recipe structure), prototype or repair.
To update the shop order with the differences:
- The type has to be either manufacturing or prototype.
- It has to be in the status of Planned, Released, or
Parked with Enable Rev/Alt to be Changed enabled.
- To update an operation, the operation and the following operations must
not be started.
- To remove or decrease the quantity per assembly, the shop order material
line need to be in the status of Planned or Released before
the shop order was parked.
- The operation cannot be an outside operation.
- The operation number for the material line must be equal.
- The Qty Replaced in shop order material lines must be null or
zero, and the Replaced Line No must be null.
- The shop order with split operations cannot be updated.
- To update the shop order material lines which have been listed by
phantom or blow through parts, the Update Shop Order Materials
and/or Update Shop Order Operations option must be
manually enabled.
System Effects
As a result of this activity,
- System enables you to view similarities and differences of components &
operations in the shop order with that of product structure & routing.
- Shop order material/operation list can be updated together with structure
revision alternate and routing revision alternate.