Report Production Schedule Progress Point

Explanation

This activity is used to report production that was performed at a defined progress point. You cannot report more production than was reported at a previous progress point, i.e., quantities must be reported through each progress point defined.

To perform this activity from Production Schedule by Line or Production Schedule by Part pages, select the relevant production schedule line and click Report.

To perform this activity from Production Schedule Progress Point Reporting page, select the relevant report point and click Report Quantity. 

In the Report Production Schedule assistant:

• Select Progress Point as the Report Type.
• Enter the quantity of parts to report in the Qty to Report field. The scheduled quantity is the default value.
• Select the Progress Point.
• In the Schedule Option drop-down, select Scheduled to consume from the quantity scheduled, or Unscheduled to not consume from the scheduled quantity.
• If you want the report to be executed as a background job, enable the Background Job option.
• In the Structure / Routing sections, specify the structure/routing revision and alternate used to produce the parts.
• If you want to manually edit the components used rather than backflush the components according to the selected structure revision/alternate, or manually select the location, lot/batch no, handling unit etc. to backflush. Enable the Edit Components option and specify the components consumed in the Components step of the assistant.
  • If the part is serialized with serial tracked components, these must be manually assigned in the Components step.

If the parent part comprises of one or more catch unit (CU) enabled component parts, you must first reserve the catch unit enabled components. 

Note: Labor and operation setup time for each receipt is calculated as;
[(setup time/standard lot size)*receipt quantity]
If standard lot size is not defined, then the total setup time will be reported for every receipt. 

Prerequisites

This activity requires that the production schedule exists. A part must be associated with a production line. Production schedule progress points must be defined for the production line.  

System Effects

• The system backflushes the components and operations used up to a defined progress point.
• The progress point balance is updated for the specific progress point.
• If a routing is defined, all operation steps falling between this report point and the previous one are backflushed at standard cost.
• Operation-linked components used by the reported operations are backflushed. Material not linked to operations is assumed to be required at the start of the production. Thus, it is backflushed at the first progress point. If inbound locations are defined, they are used by backflush in its search hierarchy. If an alternate component substitution sequence is defined, it is used by backflush when issuing material. Inventory transactions are created for all issued components.
• Operations history transactions are written for any backflushed machine or labor operations.

Pages

Production Line Management
Production Schedule Progress Point Reporting
Production Schedule by Line
Production Schedule by Part

Activity Diagrams

Report Production Schedule Progress Point