Report Production Schedule Progress Point Scrap
Explanation
This activity is used to report scrap that occurred on the partially produced parts
on a progress point from a production schedule.
To perform this activity from Production Schedule by Line
or Production Schedule by Part pages, select the relevant
production schedule line and click Report Scrap.
To perform this activity from Production Schedule Progress Point
Reporting
page, click
Report Scrap.
In the Report Production Schedule Scrap assistant:
- Select Partial
Scrap as the Scrap Type.
- Enter the quantity of parts to scrap in
the Qty to Scrap field.
- Select the Progress Point.
- In the Schedule Option drop-down, select Scheduled to
consume from the quantity scheduled, or Unscheduled to not
consume from the scheduled quantity.
- If you want the scrap report to be executed as a background job, enable
the Background Job option.
- In the Structure / Routing sections, specify the
structure/routing revision and alternate used to produce the parts.
- If you want to manually edit the components used rather than
backflush the components according to the selected structure
revision/alternate, or manually select the location, lot/batch no,
handling unit etc. to backflush. Enable the Edit
Components option and specify the components consumed in the Components step of the assistant.
- If the part is serialized with serial
tracked components, these must be manually assigned in the Components
step.
Note: Labor and operation setup time for each receipt is calculated as;
[(setup time/standard lot size)*receipt quantity]
If standard lot size is not defined, then the total setup time will be reported
for every receipt.
Prerequisites
- This activity requires that a production schedule exists.
- Progress points must be defined for the production line
System Effects
- As a result of this activity, the system reports scrap for the parent
part.
- If making a scheduled receipt, the system automatically updates the
production schedule. If making an unscheduled receipt, the system does not
automatically update the production schedule.
- Next, it runs the backflush process to consume the components used up
to a defined progress point.
- If the Background Job option is enabled, the
receipt is executed as a background job.
- The progress point balance is not updated for the specific progress
point when scrapping.
- If a routing is defined, all operation steps falling between this progress
point and the previous one are scrapped at standard cost.
- Operation-linked components used by the reported operations are scrapped.
- Material not linked to operations is assumed to be required at the start
of production. Thus, it is backflushed at the first report point.
- If inbound locations are defined, they are used by backflush in its
search hierarchy.
- If an alternate component substitution sequence is defined, it is used
by backflush when issuing material.
- Inventory transactions are created for the scrap receipt and all issued
components.
- Operation history transactions are created for any backflushed machine
or labor operations.