Create Default Structure from BOM
Explanation
This activity is used to copy a default structure from BOM. The valid structure
revision and alternate due to the date or serial numbers reserved is used.
To copy a default structure from BOM click Create Structure,
then Create Structure.
Prerequisites
This activity has the following prerequisites:
- The status of the DOP header should be Created.
- The DOP structure cannot be created for parts with a recipe structure.
- The DOP header part must have a valid structure revision and
alternate.
- If the DOP header part is serial effective serial numbers must be reserved.
System Effects
As a result of this activity:
- A DOP structure is created from the default BOM for the part.
If the Structure Depth field in the Settings
section on the Details tab is set to Full Level, DOP orders will be created for all levels in the BOM.
The
Create Pegged field in the Settings
section on the Details tab on the
DOP Order page will be
set
to Pegged
Orders for all the generated DOP orders.
If the Structure Depth field in the Settings
section on the Details tab is set to DOP Parts, DOP orders will be created for the parts with Default Supply Type
field set to DOP
in the
Part Info Planning section on the
General tab on the Inventory Part Planning
Data page, and the level
below it in the BOM. The Create Pegged
field in the Settings section on the
Details tab on the DOP
Order page will be set to Pegged Orders
for all parts with the default supply type set to DOP.
If the DOP header is project specific, DOP orders that are created in
the structure will be tagged with project ID and activity sequence.
- If you have allowed an automatic release of DOP orders by
enabling the Auto Release setting in the Settings
section on the Details tab on the
DOP Header page, the system automatically releases the
component DOP orders when the structure is created. Releasing a DOP order means generating a shop order or a purchase requisition
for the DOP Order. The actual DOP order and the higher levels structure
will not be released.
- The status of the DOP orders will be to Unreleased unless
the orders are automatically released. In that case, the status will be
Released.
- When releasing pegged project specific DOP orders, the system will generate
project specific shop orders or purchase requisitions/purchase orders dependent
on the part type. These orders will be received into project inventory.
- When you create a DOP structure, any intermediate steps in the structure
are deleted. Inventory parts with planning method K and P, (blow throughs and
phantom
parts), are considered intermediate steps. If a DOP order is serial
effective,
the breaking-down will stop at the DOP order level and a log will be created.
- When creating a DOP structure which includes a phantom part, the DOP
order is created for the phantom part if there is enough inventory to fulfill
the order. Phantom parts are needed to net as and when the DOP order is
created to avoid material shortages in the future.
- The log will be displayed in DOP Logs page. If you have allowed an automatic release of DOP orders,
higher levels structure straight to the top order will not be released.
If serial numbers are reserved for the DOP header these are moved to the
top DOP order.
- A valid routing revision and a plannable or buildable routing
alternate will be added for each DOP order. If no buildable or plannable routing
alternate exist for the part a DOP log is created, but the creation of the structure
will continue. If the routing is serial effective and no serial numbers
are reserved for the DOP order a DOP log is created, but the creation of
the structure will continue.
- The due date and the start date are calculated for each new DOP order
in the structure, depending on due date and start date of the parent DOP
order, lead-time and lead-time offset, where the lead-time is depending
on lot size and routing revision and alternate.