Report Production Schedule Progress Point Scrap

Explanation

This activity is used to report scrap that occurred on the partially produced parts on a progress point from a production schedule. 

To perform this activity from Production Schedule by Line or Production Schedule by Part pages, select the relevant production schedule line and click Report Scrap.

To perform this activity from Production Schedule Progress Point Reporting page, click Report Scrap. 

In the Report Production Schedule Scrap assistant:

• Select Partial Scrap as the Scrap Type.
• Enter the quantity of parts to scrap in the Qty to Scrap field and select a relevant Scrap Reason.
• Enter the date and time when the scrapped quantity was produced in the Time of Production field.
• Select the Progress Point.
• In the Schedule Option drop-down, select Scheduled to consume from the quantity scheduled, or Unscheduled to not consume from the scheduled quantity.
• If you want the scrap report to be executed as a background job, enable the Background Job option.
• In the Structure / Routing sections, specify the structure/routing revision and alternate used to produce the parts.
• If you want to manually edit the components used rather than backflush the components according to the selected structure revision/alternate, or manually select the location, lot/batch no, handling unit etc. to backflush. Enable the Edit Components option and specify the components consumed in the Components step of the assistant.
  • If the part is serialized with serial tracked components, these must be manually assigned in the Components step.

Note: Labor and operation setup time for each receipt is calculated as;
[(setup time/standard lot size)*receipt quantity]
If standard lot size is not defined, then the total setup time will be reported for every receipt. 

Prerequisites

• This activity requires that a production schedule exists.
• Progress points must be defined for the production line

System Effects

• As a result of this activity, the system reports scrap for the parent part.
• If making a scheduled receipt, the system automatically updates the production schedule. If making an unscheduled receipt, the system does not automatically update the production schedule.
• Next, it runs the backflush process to consume the components used up to a defined progress point.
• If the Background Job option is enabled, the receipt is executed as a background job.
• The progress point balance is not updated for the specific progress point when scrapping.
• If a routing is defined, all operation steps falling between this progress point and the previous one are scrapped at standard cost.
• Operation-linked components used by the reported operations are scrapped.
• Material not linked to operations is assumed to be required at the start of production. Thus, it is backflushed at the first report point.
• If inbound locations are defined, they are used by backflush in its search hierarchy.
• If an alternate component substitution sequence is defined, it is used by backflush when issuing material.
• Inventory transactions are created for the scrap receipt and all issued components.
• Operation history transactions are created for any backflushed machine or labor operations.

Pages

Production Line Management
Production Schedule Progress Point Reporting
Production Schedule Receipt
Production Schedule by Line
Production Schedule by Part

Activity Diagrams

Report Production Schedule Progress Point