Report Production Schedule Scrap
Explanation
This activity is used to report scrap that occurred on the produced parts
from a production schedule.
To perform this activity from Production Schedule by Line
or Production Schedule by Part pages, select the relevant
production schedule line and click Report Scrap.
To perform this activity from Production Schedule Receipt
page, click
Report Scrap.
In the Report Production Schedule Scrap assistant:
- If the production line has report points defined, select Complete
Scrap as the Scrap Type.
- Enter the quantity of parts to scrap in
the Qty to Scrap field. If the part is catch unit enabled, the catch quantity should also
be entered in the Catch Qty to Scrap field. Enter the
reason for the scrap in the Scrap Reason field.
- Enter the date and time when the scrapped quantity was produced in the
Time of Production field.
- In the Schedule Option drop-down, select Scheduled to
consume from the quantity scheduled, or Unscheduled to not
consume from the scheduled quantity.
- If you want the scrap report to be executed as a background job, enable
the Background Job option.
- In the Structure / Routing sections, specify the
structure/routing revision and alternate used to produce the parts.
- If you want to manually edit the components used rather than
backflush the components according to the selected structure
revision/alternate, or manually select the location, lot/batch no,
handling unit etc. to backflush. Enable the Edit
Components option and specify the components consumed in the Components step of the assistant.
- If the part is serialized with serial
tracked components, these must be manually assigned in the Components
step.
Note: For catch unit enabled parts,
if the parent part comprises of one or more catch unit (CU) enabled components,
the CU enabled components have to be reserved before backflush is performed.
Note: Labor and operation setup time for each receipt is calculated as;
[(setup time/standard lot size)*receipt quantity]
If standard lot size is not defined, then the total setup time will be reported
for every receipt.
Prerequisites
- This activity requires that a production schedule exists.
- The structure alternate cannot be a rework alternate.
System Effects
- As a result of this activity, the system reports scrap for the parent
part and runs the backflush process to consume the components. The user
specifies whether the backflush process is run directly or in the
background.
- If inbound locations are defined, they are used by backflush in its
search hierarchy.
- If an alternate component substitution sequence is defined, it is used
by backflush when issuing material.
- If making a scheduled receipt, the system automatically
updates the production schedule. If making an unscheduled receipt, the system does not
automatically update the production schedule.
- Inventory transactions are created for the scrap receipt and all issued
components. If an alternate component
substitution sequence is defined, it is used by the backflush when issuing material.
- Operation history transactions are created for any backflushed machine
or labor operations.
- If CU enabled component parts exist in the schedule, a message will
appear informing you of the CU enabled component parts in the schedule.