Create Remanufacturing Shop Order Manually
Explanation
Use this activity to manually create a new remanufacturing shop order for a
specified part.
To create a new shop order for parts with date structure effectivity,
create a new record and enter below values:
- Enter the site and the part number of the part that you want to
remanufacture.
- Enter the desired Lot Size that you want to remanufacture.
- Select Remanufacturing in the Order Type drop-down.
- In the Scheduling
Direction drop-down, select either
Forward Scheduling or
Backwards Scheduling.
- With backward scheduling, the system schedules material
requirements and operations based on the Need Date that you
enter. The start date is equal to the need date minus the
total manufacture time. If the part has Plan Manufacturing
Supply on Due Date enabled, you can also specify the desired
time the parts should be available in stock.
- With forward scheduling, you enter the Earliest Start Date.
The finish date is equal to sum of the earliest start date and the
total manufacture time. If the part has Plan Manufacturing Supply
on Due Date enabled, you can also specify the desired time the
order earliest can start.
- Enter new values in the Structure or Routing sections if
you want to use another structure or routing revision and/or
alternative. You can only use structure/routing of type Remanufacturing.
- By default, the system will fetch the revision based on the shop
order dates, and the * alternate.
- If lot size dependent routing alternates has been defined, the lot size
will control the alternate fetched.
- If the part is configured, the alternate might be selected based
on the configuration rules.
To create a new shop order for parts with serial structure effectivity:
- Enter the site and the part number of the part that you want to
remanufacture.
- Enter the desired Lot Size that you want to remanufacture.
- Select Remanufacturing in the Order Type drop-down.
- In the Scheduling
Direction drop-down, select either
Forward Scheduling or
Backwards Scheduling.
- With backward scheduling, the system schedules material
requirements and operations based on the Need Date that you
enter. The start date is equal to the need date minus the
total manufacture time.
- With forward scheduling, you enter the Earliest Start Date.
The finish date is equal to sum of the earliest start date and the
total manufacture time.
- When you save the record, the Select Revision/Alternate for
Serial Effectivity Part dialog appears.
- Select either Select Revision/Alternate from Serial, or
Select Revision/Alternate Manually:
- Select Revision/Alternate from Serial - Enter the serial
number to fetch the revision/alternate on. If you also want to
reserve serial number(s) to the order, enable the Reserve Serials
option and enter the number of serials to reserve.
- Select Revision/Alternate Manually - Select the required
structure and/or routing revision and alternate.
- Note: If you do not reserve serials in this step, you
must make sure to reserve serial number(s) that matches the
revision/alternate at a later stage.
Prerequisites
- An inventory part with a remanufacturing structure header must exist for
the site.
- To create a shop order with materials and produced parts, a
remanufacturing structure alternate in status Buildable must
exist.
- To create a shop order with operations, a remanufacturing routing alternate in status Buildable must exist.
- You cannot create a shop order for a multilevel configured
part. I.e. a configurable part with at least one configurable component
in the selected structure.
System Effects
As a result of this activity the system creates a new shop order with
Order Type set to Remanufacturing for the
selected part. When this happens, the system creates material requirements and
schedules operations. It retrieves operations and structures according to the
part, structure revision and alternative, and routing revision and alternative
that you entered.