Report Scrap
Explanation
Use this activity to report operation scrap for a shop order. I.e., scrap
of the shop order main product.
To report scrap from:
- Shop Order Operations Reporting,
Work Center Operations Reporting and Shop Floor Workbench
pages, select the operation to register the scrap on and click
Scrap or Report Scrap. You can also select
the operation in Shop Floor Workbench,
click Operation Guide and then click
Scrap.
In Report Scrap
dialog:
- Enter the Qty to Scrap and select the Scrap Reason,
then click OK to report and close the dialog, or
Apply to report and keep the dialog open to report
more scrap.
- If the part has an input UoM group defined, you can enter
the quantity to scrap in the input unit other than the inventory
unit of measure by selecting an input UoM and enter an input qty
to calculate the quantity to scrap. If the input UoM is using a
formula, click Input UoM to use the assistant.
Note that the input uom and the input quantity are only used to
calculate the inventory quantity, they will not be recorded on
the material transaction.
- Time Clock client (Note: Depending on the Time Clock
configuration, some of these fields may be automatically filled with
default data and thereby the fields may be disabled or unavailable for
editing.):
- Click Report Scrap.
- Enter the Employee or Team that reports the scrap.
- Enter the Operation on which the scrap should be reported.
- Enter the Quantity Scrapped select the Scrap Reason.
If you want to close the operation, select Yes in Close Operation.
- Shop Floor Workbench/Reports and Shop Floor Reports
pages:
- Click New Result and then New Operation
Result.
- Enter the Operation ID on which the scrap should be reported.
- Enter the Qty to Scrap and select the Scrap Reason.
- Enter the date and time when the scrapped quantity was
produced in
the Time of Production field.
If the operation is connected to a component line and that component line
is not issued prior to reporting the operations, it will be issued using the
backflush feature. If any of the components being issued by the backflush feature
is catch unit enabled, the full quantity in the inventory part location must
be issued to complete this activity. The operation must be connected to the
material line.
If only a part of the quantity in an inventory location is issued, you will
have to manually issue the components before reporting scrap.
Prerequisites
- The shop order operation status cannot be Planned, Parked or
Closed.
- The shop order type must not be Disassembly.
- The shop order must not originate from MRO or CRO processes.
- If the Manual Operation Qty option is enabled for
the operation, the sum of the reported quantity complete and scrap must
be equal to, or less than the planned operation quantity.
- If the Over Reporting drop-down is set to Not Allowed
on the Inventory Part/Manufacturing tab, the sum of the reported
quantity complete and scrap must be equal to, or less than the planned operation
quantity plus the defined over report tolerance.
- If you want to use multiple units of measure when entering the
quantities of parts to scrap, an input UoM group must have been
connected to the part and the Manufacturing Usage Allowed
option must have been enabled for at least one input UoM (belonging to
that input UoM group).
System Effects
- The system reports scrap for an operation. The remaining quantity of
the following operation decreases by the scrapped quantity. If the operation
the scrap was reported on has the Increased Lot Size on Scrap
option enabled, the following operation will not decrease the remaining
quantity by the scrapped quantity.
- An operation history OPFEED-SCP transaction is created.
- An inventory transaction history OPFEED-SCP transaction is creaed.
- Reporting scrap will in some cases affect manual peggings. When reporting
scrap on a shop order operation where the parent part has a manual supply
pegging to a demand, a check is performed to see if the quantity to receive
is less than quantity pegged to the demand. If quantity to receive after
scrap is less than quantity pegged you will be notified to manually adjust
the peggings before the scrap can be performed.
- If Buffered Operations Reporting is enabled and the Adjust
Schedule Due To Shop Floor Reporting option on the
Scheduling Basic Data/Shop Order Scheduling/Scheduling
Server tab has been enabled, at the next execution of buffered
operation reporting the scheduling server will adjust the operation time
due to remaining quantity and:
- if Prioritize Reported Operation was chosen - the reported
operation is given priority and scheduled as close as possible to now
time.
- if Keep Scheduled Operation Sequence was chosen - the schedule
will be updated without altering the previous schedule sequence. Subsequent
operations in the same order structure will move closer to the reported
operation in order to fill any capacity gaps which occur immediately
after the reported operation.