Scrap of Issued Components
Explanation
Scrapping can occur at various stages of the manufacturing process. This
activity is used to scrap component material issued on a shop order which is
not suitable for use. For example, if a component is cut incorrectly or broken,
you have the option to scrap the component on the shop order and request replacement
material. In such an instance, the scrapped material would not be un-issued
from the shop order, but the demand for the component material will be increased
if necessary.
To scrap issued component materials from:
- Shop Order page. Click Material Actions and
then Report Component Scrap. Enable the Scrap
option for the component to scrap and click Next.
- Shop Order Operations Reporting and
Work Center Operations Reporting. Select the
operation on which the scrapped component was detected and click
Report Component Scrap. Enable the Scrap
option for the component to scrap and click Next.
- Shop Floor Workbench. Select the operation on which
the scrapped component was detected and click Scrap Component.
Enable the Scrap option for the component to scrap and
click Next.
- Shop Floor Workbench/Materials. Expand the operation,
select the component to scrap from the Materials
tab and click Scrap Component.
- Operation Guide, section
Materials. Select the component to scrap and click Scrap.
- Shop Order Materials, Shop Order/Materials and Disposition Shop Order/Materials
pages. Select the component to scrap, click Component Scrap
and then Report Scrap.
In the assistant:
- If you want to register the scrap against a specific issue
transaction, disable the Distribute Scrap option, else
system will automatically distribute the scrap against the issue
transactions. For serial and/or lot/batch tracked components it is not
recommended to distribute the scrap to ensure the scrap is registered
against the correct serial or lot/batch number.
- Enter the Qty to Scrap and select a Scrap
Reason.
- Optionally, select the Operation No on which the
scrapped component was detected. When reporting scrap from an operation
line, this operation number appears by default.
By performing this activity:
- The cost of the scrapped component material stays associated with the
shop order.
- The demand for replacement component material for the shop order is
visible, since the quantity required for the component is increased if the
quantity scrapped exceeds the planned scrap quantity.
- The scrapped components will not be available for use in as-built structures,
as the specific issued material is identified as scrapped and unavailable
to as-built structures on the shop order.
Scrapping of components can also be performed with MRO shop orders of the
MRO Disassembly, Repair, and MRO Assembly types. However,
due to the pegging structure used to maintain order relationships, you can only
scrap materials that have the Inventory Order supply code, those that
are added manually to the shop order, and not pegged to another MRO order level.
Prerequisites
- At least one component must have been issued on the shop order.
- A scrap reason must have been defined.
- On a repair shop order, the component part to scrap must not be the
part to repair (the shop order part).
- On a disassembly shop order, the component part to scrap must not be
the part to disassemble (the shop order part).
System Effects
As a result of this activity:
- The scrapped material will remain issued to the shop order but will
be identified as scrapped. A manufacturing material history record will
be created to record the scrap event. In addition, the quantity scrapped
for the material line will be incremented.
- The scrapped material is unavailable for use in as-built structures.
- The scrapped material is unavailable for unissue.
- The quantity scrapped on the component material line will be increased.
If the scrapped quantity of the component on the shop order exceeds the
planned scrap quantity, the quantity required for the component will be
increased.
- If the scrapped component is lot tracked, but not serial tracked, then
a history record will be added to the
Part
Lot Batch
page. If the part is serial tracked, a history record
will be added to the Part Serial . The current position
will change from Issued to Unallocated, the operational condition
will change to Non Operational.