Report Scrap
Explanation
Use this activity to report operation scrap for a shop order. I.e., scrap of the shop order main product.
To report scrap from:
- Shop Order Operations Reporting, Work Center Operations Reporting and
Shop Floor Workbench pages, select the operation to register the scrap on and click
Scrap or Report Scrap. You can also select the operation on Shop
Floor Workbench, click Operation Guide and then click
Scrap.
In Report Scrap dialog:
- Enter the Qty to Scrap and select the Scrap Reason, then click OK to
report and close the dialog, or Apply to report and keep the dialog open to report more scrap.
- If the part has an input UoM group defined, you can enter the quantity to scrap in the input unit other
than the inventory unit of measure by selecting an input UoM and enter an input qty to calculate the
quantity to scrap. If the input UoM is using a formula, click Input UoM to use the
assistant. Note that the input UoM and the input quantity are only used to calculate the inventory
quantity, they will not be recorded on the material transaction.
-
Time Clock client (Note: Depending on the Time Clock configuration, some of
these fields may be automatically filled with default data and thereby the fields may be disabled or
unavailable for editing.):
- Click Report Scrap.
- Enter the Employee or Team that reports the scrap.
- Enter the Operation on which the scrap should be reported.
- Enter the Quantity Scrapped select the Scrap Reason. If you want to close the operation,
select Yes in Close Operation.
-
Shop Floor Workbench/Reports and Shop Floor Reports pages:
- Click New Result and then New Operation Result.
- Enter the Operation ID on which the scrap should be reported.
- Enter the Qty to Scrap and select the Scrap Reason.
- Enter the date and time when the scrapped quantity was produced in the Time of
Production field.
If the operation is connected to a component line and that component line is not issued prior to reporting the
operations, it will be issued using the backflush feature. If any of the components issued by the backflush feature
is catch unit enabled, the full quantity in the inventory part location must be issued to complete this activity.
The operation must be connected to the material line.
If only a part of the quantity in an inventory location is issued, you will have to manually issue the
components before reporting scrap.
Prerequisites
- The shop order operation status cannot be Planned, Parked or Closed.
- The shop order type must not be Disassembly.
- The shop order must not originate from MRO or CRO processes.
- If the Manual Operation Qty option is enabled for the operation, the sum of the reported
quantity complete and scrap must either be equal to or less than the planned operation quantity.
- If the Over Reporting drop-down is set to Not Allowed on the Inventory
Part/Manufacturing tab, the sum of the reported quantity complete and scrap must either be equal to or
less than the planned operation quantity plus the defined over report tolerance.
- If you want to use multiple units of measure when entering the quantities of parts to scrap, an input UoM
group must be connected to the part and the Manufacturing Usage Allowed option must be enabled
for at least one input UoM (belonging to that input UoM group).
System Effects
- The system reports scrap for an operation. The remaining quantity of the following operation decreases by the
scrapped quantity. If the operation on which the scrap was reported has the Increased Lot Size on
Scrap option enabled, the following operation will not decrease the remaining quantity by the scrapped
quantity.
- If Auto Close Operations is enabled from work center level, status of the operation will be
changed to either Partially Reported or Closed depending on what you
scrap.
- If Auto Close Operations is disabled from work center level, status of the operation will
remain as Partially Reported even if the full quantity is scraped.
- If the operation has ongoing clockings, the status will remain as Setup Started or
In Process.
- An operation history OPFEED-SCP transaction is created.
- An inventory transaction history OPFEED-SCP transaction is creaed.
- Reporting scrap will, in some cases, affect manual peggings. When reporting scrap on a shop order operation
where the parent part has a manual supply pegging to a demand, a check is performed to see if the quantity to
receive is less than quantity pegged to the demand. If quantity to receive after scrap is less than quantity
pegged, you will be notified to manually adjust the peggings before the scrap can be performed.
- If Buffered Operations Reporting is enabled and the Adjust Schedule Due To Shop Floor Reporting
option on the Scheduling Basic Data/Shop Order Scheduling/Scheduling Server tab has been enabled,
at the next execution of buffered operation reporting the scheduling server will adjust the operation time due to
remaining quantity and:
- if Prioritize Reported Operation is chosen - the reported operation will be given priority and
scheduled as close as possible to now time.
- if Keep Scheduled Operation Sequence is chosen - the schedule will be updated without altering the
previous schedule sequence. Subsequent operations in the same order structure will move closer to the
reported operation in order to fill any capacity gaps which occur immediately after the reported
operation.