Net DOP Order
Explanation
Use this activity to manually initiate the automatic netting processes
for a specific DOP order. You can also automatically initiate this netting
process upon release of the individual DOP order. This requires certain
basic data settings for DOP. For more information refer to the activity: Set DOP Netting Method.
To perform netting processes for the selected order and all its lower
orders from the DOP Order page, click Net, then click Order.
This can also be done from the DOP Header page
after expanding the tree structure in order to display the DOP order.
It is also possible to perform re-netting when either the quantity or the
structure is changed after the release. You can re-net after canceling netting
relations.
Netting is performed in the following sequence:
- Inventory - Parts available in stock are automatically reserved
for the DOP order.
- DOP Sourced Supply Orders - Excess quantities available on shop
and purchase orders with demand source DOP Order are pegged to the
DOP order. Only supply orders in the status Planned, Released, or Reserved
with a due date equal to, or earlier than the DOP order due date are
considered.
- Inventory Sourced Supply Orders - Excess quantities available
on shop and purchase orders with demand source Invent Order are pegged
to the DOP order. Only supply orders in status Planned, Released, or Reserved with a due date equal to, or earlier than the DOP order
due date are considered.
For DOP order where the DOP header is connected to a project, the Create Pegged
and Std Planned Item settings impact whether netting is
allowed only from the project inventory or only from the standard inventory:
- If Create Pegged is set to Pegged Orders:
Netting is allowed only from the project inventory.
- Else, if Create Pegged is set to No Pegged Orders
and Std Planned Item is set to No:
Netting is allowed only from the project inventory.
- Else, Create Pegged is set to No Pegged Orders
and Std Planned Item is set to Yes:
Netting is allowed only from the standard inventory.
For DOP order that is netted from project inventory, netting is performed in the following sequence:
- Inventory - Parts available in project inventory for the same
project are automatically reserved for the DOP order.
- DOP Sourced Supply Orders - Excess quantities available on shop
and purchase orders connected to the same project activity with demand source
DOP Order are pegged to the DOP order. Only supply orders in status
Planned, Released, or Reserved with a due date equal to, or
earlier than the DOP order due date are considered.
- Inventory Sourced Supply Orders - Excess quantities available
on shop and purchase orders connected to the same project activity with
demand source Project Inventory are pegged to the DOP order. Only
supply orders in status Planned, Released, or Reserved with
a due date equal to, or earlier than the DOP order due date are considered.
Prerequisites
This activity requires that:
- The DOP order has the netting parameter set to Netting or Auto Netting.
- The status of the DOP order is not Closed or
Cancelled.
- For configurable parts, the configuration ID of the supply order and
the DOP order must match. Note that characteristics of the type
informational can vary in supply order and DOP order configuration since
these characteristics do not affect the physical product.
- A supply order with a quantity available to peg and demand source Invent Order or DOP Order exists. If the DOP order is connected
to a project activity, the demand source can also be Project Inventory.
If the DOP order is project connected, the supply order must be
connected to the same project activity, or not connected to any project
activity. The pre-posting of the supply order must match the pre-posting
of the DOP header or have no pre-posting. The shop order material
lines/purchase
order supplier material lines must match the DOP order component lines.
For DOP supplied shop order material line/purchase order supplier
material line, the DOP order ID of the shop order
material line/purchase order supplier material line must match the DOP order ID on the corresponding DOP order
component line.
System Effects
As a result of this activity:
- If the DOP has been set to allow netting from inventory, available parts
in stock matching the DOP order requirements are reserved for the DOP order
thus reducing the demand quantity for which own supply orders need to be
generated and the quantity required for lower level DOP orders.
- If the DOP has been set to allow netting from DOP sourced supply orders,
quantities available to peg from shop and purchase orders matching the DOP
requirements are pegged to the DOP order thus reducing the quantity for
which own supply orders need to be generated.
- If the DOP has been set to allow netting from inventory sourced supply
orders, quantities available to peg from shop and purchase orders matching
the DOP requirements are pegged to the DOP order thus reducing the quantity
for which own supply orders need to be generated.
- If serial numbers are reserved for a DOP order and the DOP order's demand
is reduced due to netting, the number of corresponding serial numbers is
unreserved.
- If the DOP order's demand is reduced due to netting and the site has
Schedule and Create Load for DOP Order Operations enabled, machine and labor load of source Scheduled DOP
are re-created for the DOP order operations based on the new quantity
remaining to supply, plus the planned supply scrap for that quantity.
This applies if the DOP order is for a manufactured part and has the status
Netted, as well as to lower level DOP orders for
manufactured parts that have the status Unreleased or
Netted and Create Pegged set to
Pegged Orders.