Report Production Schedule Scrap
Explanation
This activity is used to report scrap that occurred on the produced parts from a production schedule.
To perform this activity from Production Schedule by Line or Production Schedule by
Part pages, select the relevant production schedule line and click Report Scrap.
To perform this activity from Production Schedule Receipt page, click Report
Scrap.
In the Report Production Schedule Scrap assistant:
- If the production line has report points defined, select Complete Scrap as the Scrap Type.
- Enter the quantity of parts to scrap in the Qty to Scrap field. If the part is catch unit
enabled, the catch quantity should also be entered in the Catch Qty to Scrap field. Enter the
reason for the scrap in the Scrap Reason field.
- Enter the date and time when the scrapped quantity was produced in the Time of Production
field.
- In the Schedule Option drop-down, select Scheduled to consume from the
quantity scheduled, or Unscheduled to not consume from the scheduled quantity.
- If you want the scrap report to be executed as a background job, enable the Background Job
option.
- In the Structure / Routing sections, specify the structure/routing revision and alternate
used to produce the parts.
- If you want to manually edit the components used rather than backflush the components according to the
selected structure revision/alternate, or manually select the location, lot/batch no, handling unit etc. to
backflush, enable the Edit Components option and specify the components consumed in the Components
step of the assistant.
- If the part is serialized with serial tracked components, these must be manually assigned in the
Components step.
Note: For catch unit enabled parts, if the parent part comprises of one or more catch unit (CU) enabled
components, the CU enabled components have to be reserved before backflush is performed.
Note: Labor and operation setup time for each receipt is calculated as;
[(setup time/standard lot size)*receipt quantity]
If standard lot size is not defined, then the total setup time will be reported for every receipt.
Prerequisites
- This activity requires a production schedule to exist.
- The structure alternate cannot be a rework alternate.
- The structure alternate of the part must not include disassembly components or co-products as produced
parts.
System Effects
- As a result of this activity, the system reports scrap for the parent part and runs the backflush process to
consume the components. The user specifies whether the backflush process is run directly or in the
background.
- If inbound locations are defined, they are used by backflush in its search hierarchy.
- If an alternate component substitution sequence is defined, it is used by backflush when issuing
material.
- If making a scheduled receipt, the system automatically updates the production schedule. If making an
unscheduled receipt, the system does not automatically update the production schedule.
- Inventory transactions are created for the scrap receipt and all issued components. If an alternate component
substitution sequence is defined, it is used by the backflush when issuing material.
- Operation history transactions are created for any backflushed machine or labor operations.
- If CU enabled component parts exist in the schedule, a message will appear informing you of the CU enabled
component parts in the schedule.