Scrap of Non-Issued Components
Explanation
Scrapping can occur at various stages of the manufacturing process. For example, if a component is cut
incorrectly or broken, you have the option to scrap the component on the shop order and request replacement
material. In such an instance, the demand for the component material will be increased if necessary.
This activity is used to scrap component material that has not yet been registered as issued. Normally, this
applies to component parts set to be automatically issued using the backflush feature.
To scrap non-issued component materials from:
- Shop Order: Click Material Actions and then Report Component Scrap.
- Shop Order Operations Reporting: Select the operation on which the scrapped
component was detected and click Report Component Scrap.
- Shop Floor Workbench: Select the operation on which the scrapped component was detected, click
Scrap and then Component.
- Shop Floor Workbench/Materials: Expand the operation, select the component to be scrapped from
the Materials tab and click Scrap Component.
- Shop Floor Workbench: Open the Operation Guide and click
Scrap Component.
- Shop Floor Workbench: Open the Operation Guide, in the
Materials section, select the component to be scrapped, and click Scrap.
- Shop Order Materials, Shop Order/Materials and Disposition Shop
Order/Materials: Select the component to be scrapped, click Component Scrap and then
Report Scrap.
In the assistant:
- Select the component to be scrapped in the Component field.
- When opened from Shop Order Materials, Shop Order/Materials,
Disposition Shop Order/Materials, Shop Floor Workbench/Materials or
Operation Guide, section Materials, the selected
component appears by default.
- Enter the Qty to Scrap and select a Scrap Reason.
- Optionally, select the Operation No on which the scrapped component was detected. When
reporting scrap from an operation line, this operation number appears by default.
The scrapped component quantity will be automatically issued from inventory according to the backflush hierarchy
logic.
Scrapping of components can also be performed with MRO shop orders of the MRO Disassembly, Repair,
and MRO Assembly types. However, due to the pegging structure used to maintain order relationships, you can
only scrap materials that have the Inventory Order supply code, those that are added manually to the shop
order, and are not pegged to another MRO order level.
Prerequisites
- The shop order must be released.
- No issued quantities are available to scrap for the component.
- The component part must not be serial tracked.
- Enough material must be available in inventory.
- A scrap reason must have been defined.
- On a repair shop order, the component part that is the same as the shop order main product can only be
scrapped when Multilevel Repair is disabled, and the Demand Source is not
Maintenance Repair or Overhaul or Component Repair Order.
System Effects
As a result of this activity:
- A manufacturing material history transaction will be created by logging the scrap.
- A BACFLUSH inventory transaction history will be created for the material issued. The system will locate and
issue components according to the backflush hierarchy.
- The status of the shop material line will be set to Issued.
- The status of the shop order will be set to Started.