Perform Shop Order Split
Explanation
This activity is used to split shop orders. Shop order splits help manufacturing respond to material and
scheduling changes in the environment. CRO pegged shop orders cannot be split using this activity.
To split a shop order click Merges and Splits and then Split Shop Order.
In the dialog:
- Select either Discrete Split or Percentage Split.
- Create a new record in the table.
- A shop order number is assigned by the system, but can be modified.
- Enter a value in the Split Reason field.
- For a discrete split, enter a value in the Lot Size field. For a percentage split, enter values in the
Split Percentage and Rounding Precision fields.
- You can define multiple orders to be created from a split in the table, as long as the total lot size is less
than the original lot size.
You can use the Shop Order Split Structure page to view split shop orders graphically,
navigate to each split shop order, and handle the shop orders.
Prerequisites
This activity has the following requirements:
- A shop order must exist in status Planned or Released.
- None of the operations on the shop order can have Manual Operation Qty enabled.
- The split reason must have been defined on the Split Reason Codes page.
- The shop order must not be automatically pegged to a customer order.
- If a material order line is manually pegged against a purchase order line or a shop order, that pegging must
be removed first.
- If the parent part is manually pegged against a customer order line or a shop order, that pegging has to be
removed first.
- If the shop order is connected to a split checklist, the split checklist status has to be
Approved (e.g. all split checklist items have to be approved).
- The shop order must not contain split operations.
- The number of serial numbers reserved for a co-product or disassembly component line cannot exceed the
remaining quantity on the original shop order after the split. If it does, you must first unreserve the required
number of serial numbers from the co-product or disassembly component line.
System Effects
- A new shop order will be created by the system in the status of Planned. The original part number,
material, operations and WIP products are used by default, but you can modify the shop order after the
split.
- If the shop order is manually connected to a project activity or connected via project delivery, the new shop
orders will be connected to the project/activity the same way as the original shop order was before the split.
The planned committed cost of the shop order is also split, and the project activity is updated accordingly.
- If the parent part is multilevel-tracked and as-built structures exist, the as-built structures of the
serials/lot batch numbers assigned to the child shop order will be lost as the child shop order is created in the
Planned status.