Change DOP Revision/Alternate
Explanation
This activity is used to change the revision and/or alternate for the structure/routing of a DOP order. The old
structure will be removed and the new structure, component work guidelines, operations, operation work guidelines,
and operation tools will be added.
The revision and/or alternate for the structure/routing of a DOP order is changed using the Change
DOP Structure/Routings dialog. To access the dialog from the DOP
Order page click Change Structure/Routing, then Change Revision
and/or Alternate. In the dialog select the revision and alternate for the structure and routing you want
to use in the BOM/Routing area.
This can also be done from the DOP Header page when expanding the
tree structure in order to display the DOP order.
Prerequisites
- Valid revisions and alternates must exist for the DOP order part.
- When a DOP order is released, the status of its supply shop orders in the branch must be Planned,
Released or Reserved and there should be no purchase orders created within the branch.
- Pegged purchase orders must not exist.
System Effects
As a result of this activity:
- The old structures, routings, component work guidelines, operations, operation work guidelines, and operation
tools of the DOP order are removed and the new structure is added.
- The Structure Changed and/or Routing Changed flags are displayed for the DOP order
for which the structure/routing revision/alternate is changed and for the DOP header on the
Details tab.
- If the DOP order in question is not released, the status of the new DOP orders is set to
Unreleased.
- If the DOP order in question is released:
- Any existing pegged shop orders, purchase requisitions, and purchase orders are unpegged. If they are not
pegged to any other DOP orders, they will be canceled or deleted. This also applies to DOP orders that
existed at lower levels within the branch before this activity was performed.
- The status of the new DOP orders is set to Released.
- New pegged supply orders are created for the DOP order in question as well as for the new DOP
orders.
- When you create a DOP structure, any intermediate steps in the structure are deleted. Parts with planning
method K and P (blow through and phantom parts) are considered intermediate steps.
- When creating a DOP structure that includes a phantom part, the DOP order is created for the phantom part if
there is enough inventory to fulfill the order. Phantom parts are needed to be netted as soon as the DOP order is
created to avoid material shortages in the future.
- If a DOP order is serial-effective, the breaking-down stops at the DOP order level and a log is created. The
log is displayed on DOP Logs page.
- If changing the DOP structure and routing, a valid routing revision and a plannable or buildable routing
alternate are added for each new DOP order.
- If no buildable or plannable routing alternate exists for the part, a DOP log is created; however, the
creation of the structure continues.
- When copying a DOP structure from another DOP structure, the routing, routing revision, and routing alternate
are copied to each DOP order.
- If the routing is serial effective and no serial numbers are reserved for the DOP order, a DOP log is
created; however, the creation of the structure continues.
- The due date and start date are updated for the DOP order for which the structure/routing revision/alternate
is changed. For each new DOP order created, the due date and start date are set. For information on how this is
done, see Plan DOP Orders.
- If the site has Schedule and Create Load for DOP Order Operations enabled, machine and labor
load of source Scheduled DOP are created for the DOP order operations based on the quantity
remaining to supply on the DOP orders, plus the planned supply scrap for that quantity. This applies to the DOP
orders with manufactured parts that have the status Unreleased or Netted and
Create Pegged set to Pegged Orders.